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Word from the Wizard - April

A manufacturer of attachments for heavy construction equipment was not happy with the performance and durability of their current MIG welding guns. Their heavy duty application required a heavy duty MIG gun that could withstand high heat and high duty cycle welds with large diameter cored wire. The poor cooling of their current MIG guns caused them to be too hot for the operator to handle and also resulted in premature failure of welding consumables. Frustrated with the ongoing performance issues, they decided to trial PowerBall® 500 Amp MIG guns that feature patented technology with superior conductivity and cooling. Welders quickly noticed less heat build-up in the handle , improved welding quality and a significant increase in consumable life . After a successful trial, they are now in the process of...

📚 Mastery Mondays: Sputtering, popping and backpressure – oh my!

manoj, take your welding skills to a higher level with information and education from ESAB's experts. How to Select the Correct Tip for Oxyfuel Cutting    Most manufacturers will provide you with a tip chart to help you to determine proper flow setting. This is critical since too much pressure inside the tip can cause the whole system to back-pressure and reverse flow. Too little pressure, on the other hand, can cause the tip to sputter and pop, leading to flashback or backfire.    To help ensure you avoid this and stay safe on the job, here are some tips to keep in mind.   Use plate thickness as your guide. The thickness of your plate determines what tip to use. The tip you use will determine what...